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Replica for Water

A high-fidelity digital twin that helps utilities design, test and prepare treatment plants before they operate

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A digital twin for plant design, testing and operator readiness. 

Replica is a high-fidelity simulation platform that models the hydraulics, controls and process behavior of water and wastewater treatment plants. It enables teams to test automation logic, optimize design decisions and train operators safely using a virtual plant environment. 

Fewer Startup Errors

through early control logic testing

Faster commissioning

with validated automation and process behavior 

Stronger operator readiness

through realistic training in a virtual plant

What Replica enables 

  • Accurate digital twin of the plant

    Simulates hydraulics, pumps, valves and treatment processes to create a realistic virtual plant environment. 

  • Control-system testing before startup

    Integrates PLC logic and automation sequences so teams can test and debug control strategies before deployment.

  • Realistic operator training

    Connects to Human Machine Interface (HMI) screens so operators can practice plant scenarios in a safe, lifelike simulation environment. 

  • Better design decisions

    Enables engineers to evaluate hydraulics, chemical processes and control strategies under varying operating conditions. 

How Replica works 

Replica creates a high-fidelity digital twin of your treatment plant, enabling teams to simulate performance, test control strategies and prepare operators before systems go live. 

Replica Cover

Create a high-fidelity digital twin

Replica models hydraulics, controls and process behavior to replicate real plant performance. Teams can simulate pumps, valves and treatment processes to understand how systems respond under different conditions. 

Test, train and validate before startup

Test, train and validate before startup

Test automation logic and run operator scenarios in a virtual plant connected to HMI screens to validate control strategies, reduce commissioning risk and improve operator readiness. 

Why choose Replica 

Purpose-Built for Treatment Plants

A true digital twin platform designed specifically for water and wastewater treatment facilities. 

Integrated Process and Control Modeling

Combines hydraulics, controls and process behavior in a single simulation environment. 

Supports Design, Startup and Operations

Supports utilities to test automation logic, improve commissioning readiness and strengthen operator training.

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See how Replica works

Explore how a high-fidelity digital twin can test automation, train operators and improve treatment plant design decisions. 

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